iQ – Production Planning & Control

The Product Planning Module enables a plant for the optimum utilization of all available resources. Report on requirements of product is evaluated after taking into various factors like raw material availability, procurement time, machine availability, capacity etc.  From production planning (make to order/ make to stock), process scheduling, production performance and costing. Advanced features for Bill of Material, formulas, and recipes, Production cost and plant Performances, Quality control & analysis

Salient Features:

  • Planning based on Pending order & Stock Status
  • Material requirement planning
  • Consumables like store materials
  • Finished Goods Production– Increasing the FG/SFG Stock
  • Finished goods tracking heat wise
  • Production Costing Analysis base on
    • Raw Material Cost (the landed values of material)
    • Fuel Cost
    • Electricity Cost
    • Maintenance Cost
  • Consumables values issued to different Plants/Cost Centers/Machines
  • Capturing various test results of produced material in a production
  • Test certificates of outgoing material
  • In-process/stock Quality- various test results of produced material in a process during production
  • Wastage Analysis From An Efficient Quality Assurance Module
    • Due To Defects In Raw Material
    • Due To Breakdowns
    • Due To Manhandling
    • Tracking Of Heat #’S & Pc#
    • Tracking Of Every Heat
    • Scarp & Other Inputs Consumed
  • PB Set & Mould Accounting
  • Profitability Of Heat
  • Tracking of Rolls Life
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